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Energy consumption - sulfuric acid must be kept at elevated temperature whereas hydrochloric is used at ambient temperature. (Hydrochloric must be 70F or above to pickle at a satisfactory rate so that some heating is essential in the winter months)

Operator Skill – the nature of sulfuric acid is that even when used with an inhibitor, it will work its way under the surface rust or scale and harm the base metal of the article being pickled. Whereas, hydrochloric with the proper inhibitor will eliminate rust or scale and not affect the base metal. Thus any material may be left in hydrochloric acid solution for extensive period without damage and therefore is trouble free for an operator to use.

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